NTPC digitises its 50-year-old emission monitoring system

Revamps its dated manual systems to establish a robust digital infrastructure to monitor, analyse, and optimise emissions with TSC Enviro

Industry: Power Generation

Company size: 19,000+ employees

TSC Solution used: TSC Enviro

NTPC: Powering India’s growth

Established in 1975, National Thermal Power Corporation (NTPC) is India’s largest integrated power utility, with an installed capacity of over 77,462 MW. The company contributes nearly 25% of India’s total power generation, operating a diverse portfolio of energy mix consisting of coal, gas, hydro, nuclear, and renewable energy sources.

As India moves towards its ambitious Net Zero by 2070 target, NTPC is spearheading this transition with a commitment to 50% non-fossil-based energy capacity by 2032. However, managing emissions across its massive thermal power infrastructure presented a major challenge.

  • Challenges
  • NTPC, India’s largest power utility, has always been at the forefront of sustainability and emissions reduction. While fully compliant with CPCB and SPCB regulations, the company relied heavily on Excel sheets and manual processes for emissions monitoring, leading to inefficiencies and data silos.
  • The scale of NTPC’s operations meant dealing with vast amounts of emission data across 30+ thermal power plants across multiple locations, making real-time monitoring and regulatory reporting cumbersome.
  • The company needed an intelligent system to not only comply with emission norms but also gain actionable insights for emission reduction strategies and sustainability improvements.
  • Outcome
  • To digitise operations, NTPC integrated TSC Enviro, The Sustainability Cloud’s advanced environmental management software, to automate data collection and analysis for real-time compliance tracking.
  • TSC Enviro enabled automated tracking of emission metrics like CEMS, EQMS, AAQMS, IAQMS, and noise monitoring systems, ensuring accurate and centralised data management.
  • With TSC Enviro’s real-time analytics and predictive insights, NTPC optimised its environmental performance, reducing reporting errors and enhancing transparency with regulatory bodies.

The urgent need to overhaul a 50-year-old system

As India’s leading power producer with over 50 years of service, NTPC has always prioritised environmental compliance and sustainability. However, managing emissions across a growing portfolio of thermal and renewable energy assets proved increasingly complex. The reliance on manual tracking methods led to inefficiencies, data silos, and challenges in ensuring real-time compliance.

To address these issues, NTPC sought a reliable, automated solution that could streamline emissions monitoring, enhance regulatory reporting, and provide actionable insights. This search led them to TSC Enviro, The Sustainability Cloud’s advanced digital platform for environmental data management.

Updating manual emission management systems with an intelligent environmental management system

NTPC integrated TSC Enviro strategically to digitise its emissions monitoring framework, establishing a robust digital infrastructure for real-time environmental emission tracking. The platform integrated Continuous Emission Monitoring Systems (CEMS), Effluent Quality Monitoring Systems (EQMS), Ambient Air Quality Monitoring Systems (AAQMS), and Indoor Air Quality Monitoring Systems (IAQMS) across its power plants, ensuring comprehensive data collection. This automated setup enabled seamless tracking of pollutants, ensuring strict adherence to CPCB and SPCB regulations. Additionally, TSC Enviro’s intelligent analytics and reporting tools streamlined compliance by generating instant regulatory submissions, significantly reducing manual workload and enhancing data accuracy.

Drastically reducing anomalies and strengthening operations 

When emission tracking is executed manually, the risk of anomalies increases significantly. For NTPC, this anomaly was a recurrent feature that needed to be addressed to ensure compliance. 

TSC Enviro enabled proactive compliance management by automating alerts, allowing timely corrective actions to prevent regulatory breaches. Digital workflows eliminate manual errors, ensuring precise emissions reporting and 100% data integrity. A centralised dashboard provided a unified view of emissions data across all facilities, optimising decision-making and operational efficiency.

Enabling an analogue-to-digital transition through workforce training

To facilitate a smooth transition from manual processes to digital environmental monitoring, the TSC Enviro team conducted comprehensive training sessions for NTPC’s workforce. These hands-on programs equipped employees with the knowledge and confidence to navigate the platform, interpret emissions data, and take proactive compliance measures.

By embedding digital expertise within NTPC’s operations, the training programs fostered a culture of data-driven environmental management. Employees became more adept at leveraging real-time insights, enhancing efficiency and regulatory compliance. This initiative ensured that technology and people work together to drive long-term environmental excellence.

Key outcomes with TSC Enviro

By implementing TSC Enviro, NTPC achieved seamless compliance monitoring with automated alerts, ensuring timely interventions to mitigate regulatory risks. The digital workflows eliminated manual errors, guaranteeing 100% data integrity while significantly reducing compliance reporting time and strengthening transparency and trust with regulatory bodies. Additionally, real-time insights enabled NTPC to adopt proactive emission reduction strategies, enhancing its overall sustainability performance.

Setting a new industry benchmark in sustainability

When a legacy public corporation like NTPC takes the first steps towards digitising its sustainability efforts, we pave the path for others in the industry to follow.

With TSC Enviro’s integrations into its emission management operations, NTPC took a decisive step towards digital sustainability management, ensuring compliance while optimising its environmental footprint. This transformation positioned NTPC as a leader in mapping and reducing climate footprint.

With data-driven insights, seamless compliance, and an empowered workforce, NTPC is well-positioned to lead India’s energy transition towards Net-Zero goals, proving that innovation and sustainability can go hand in hand. As NTPC expands its renewable energy portfolio and green hydrogen projects, the integration with the TSC Enviro and its data-driven approach would ensure close monitoring of the diverse portfolio.